Start of the build

We purchased a Sleep Number bed for Black Friday (absolutely hate it). This meant a new project, a bed frame. My wife is an absolute lover of all things Modern, black walnut and brass. I decided to try and incorporate all these and made a design sketch.

The original head board was just behind the bed, but Joey asked that it extend behind the night stands and that the night stands float on it. That made the total width just under 10ft. I found a 10ft long black walnut veneer at and they were able to ship it out the same day.

I built the headboard out of 3/4 sanded plywood with a 2×4 frame.

The plane was to inlay a 1″ wide brass strip between the edge and veneer so I put the veneer on before installing the edge. Above the assembled, bondoed and sanded head is stood upright. This allowed me to position the extra long piece of veneer by myself. Beachside of the angle that the board sits at it left a gap at the bottom for the bottom overhang. This was accidental, but it worked out well.

The headboard back up on the saw horses. It was actually a bit longer than I needed (not sure how that happened), so I trimmed the end to give me a 7/8″ spacing between the 3/4″ wide walnut edge and the veneer. After the edge strip was attached, I used a scrap piece of my brass and a razor blade to trim the veneer to the exact width. I then cut my brass strips and glued them in with PVA glue I had leftover from my piano restoration.

Headboard, footboard and sides laid out for test fitting. Note the 1″ width exposed wood on the headboard. This is where I would later put the brass inlay.

Bolted together in final position. I toe screwed the 2×4 stringers in place and then screwed down 3/4″ sanded ply on top for the deck. I drilled pass-through holes where the night stands will later attach.

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